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Customized Professional Services Injection EPS Mold Production Rapid Prototyping Parts

Categories EPS Mould
Brand Name: PIN SHENG
Model Number: Customization
Certification: ISO9001:2015
Place of Origin: CHINA
MOQ: 1
Price: negotiation
Payment Terms: T/T LC
Supply Ability: 100pcs per month
Delivery Time: 6-10days
Warranty Period: 1year
Mold life: 100,023times
Raw Material: Aluminum alloy
Port: SHANGHAI/NINGBO
EPS density: 5-49
weight: 500
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Customized Professional Services Injection EPS Mold Production Rapid Prototyping Parts

EPS molds are used to create custom-shaped expanded polystyrene foam products.
Mold Materials:
Aluminum and steel are common mold materials for EPS. Aluminum is lightweight and cost-effective, while steel offers greater durability and precision.
The mold material must be able to withstand the heat and pressure of the EPS expansion process.
Mold Cavity Design:
The mold cavity shape directly determines the final product geometry. Careful 3D modeling and simulations are needed to optimize the cavity design.
Draft angles, ejection mechanisms, and parting line placement are critical for part removal and dimensional accuracy.
Multi-cavity molds allow for higher production volumes in a single cycle.
Bead Fusion:
The EPS beads must properly fuse together within the mold to create a cohesive, structural part.
Bead size, density, and fusion properties affect the mold design and expansion process parameters.
Improper bead fusion can lead to weak points or voids in the final EPS product.
Manufacturability:
Cycle time, demolding, post-processing, and packaging needs must be considered for efficient, high-volume production.
Mold cooling, heating, and automation features impact the overall manufacturing process.
Simulation and Prototyping:
CAE (computer-aided engineering) tools are used to model the mold filling, bead expansion, and part ejection.
Physical prototyping and testing help validate the mold design before full-scale production.
ItemSpec
Raw MaterialAluminum alloy
Warranty Period1 year
ApplicationEPS box
Production Cycle1-2 Months
Mold TestYES
Mold life100,000times
DimensionCustomization
CavityNegotiation or Customization


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