ERNiCrMo-10 Super Alloy Nickel Welding Wire with Good Weldability and High-Temperature Strength

ERNiCrMo-10 Super Alloy Nickel Welding Wire with Good Weldability and High-Temperature Strength

ERNiCrMo-10 is a nickel-based alloy welding wire designed for high-performance applications in corrosive and high-temperature environments. With excellent resistance to oxidation, carburization, and sulfidation, it is widely used in chemical processing, power generation, and oil & gas industries. The wire exhibits superior weldability and mechanical properties, including high tensile strength and creep resistance, making it ideal for joining dissimilar metals and repairing nickel-chromium-molybdenum alloys. Its low carbon content minimizes carbide precipitation, ensuring optimal corrosion resistance in welded joints. ERNiCrMo-10 is compliant with AWS A5.14/ASME SFA-5.14 standards, guaranteeing consistent quality. Suitable for TIG, MIG, and SAW processes, it delivers crack-free, durable welds even under extreme conditions, enhancing equipment longevity and operational reliability.

ERNiCrMo-10 Special Welding Wires – Key Features

1. Superior Corrosion Resistance

• Exceptional performance in highly corrosive environments, including:
• Sulfuric, phosphoric, and hydrochloric acid media
• Chloride-induced stress corrosion cracking (SCC) conditions
• Resistant to pitting and crevice corrosion in oxidizing/reducing atmospheres.

2. High-Temperature Stability

• Maintains mechanical integrity at elevated temperatures (up to 1,000°C/1,832°F).
• Low risk of carbide precipitation or sigma phase formation in prolonged service.

3. Optimized Alloy Composition

• Ni-Cr-Mo alloy system (UNS N06022) with balanced additions of:
• Nickel (Ni): Ensures ductility and thermal stability.
• Chromium (Cr): Enhances oxidation resistance.
• Molybdenum (Mo): Improves localized corrosion resistance.
• Low carbon content (<0.015%) to minimize intergranular corrosion.

4. Excellent Weldability

• Low susceptibility to hot cracking or porosity.
• Suitable for GTAW (TIG), GMAW (MIG), SAW, and other welding processes.
• Smooth arc transfer and minimal spatter for high-quality weld deposits.

5. Versatile Applications

• Ideal for welding and overlay of:
• Chemical processing equipment (reactors, piping).
• Oil & gas components (downhole tools, flue gas scrubbers).
• Power generation systems (FGD units, boiler parts).
• Compatible with base metals like Inconel 625, Hastelloy C-22, and similar alloys.

6. Certifications & Compliance

• Conforms to AWS A5.14/ASME SFA-5.14 (ERNiCrMo-10 classification).
• Certified for ASME BPVC, PED 2014/68/EU, and NACE MR0175 standards.

Technical Advantages Over Competitors

• Consistent bead appearance: Uniform weld metal chemistry with minimal dilution effects.
• Post-weld heat treatment (PWHT) optional: Retains properties even without PWHT.
• Available forms: Spooled wires (0.8–2.4 mm), straight lengths, or custom coils.

Company Overview:

Jiangyin Chengxin Alloy Material Co., Ltd has more than 20 years of experience as the lead.ing alloy wire manufacturer in China. We offer a wide range of services from fine wire drawing toresistance wire manufacturing. Since the beginning, our specialty has been the quality and preci.sion of our products. We have the tightest tolerances and deliver within a few days to a fewweeks. As a result, we have become the leading alloy wire supplier in the industry.

Senphus Subsidiaries:

• Jiangyin Chengxin Alloy Material Co., Ltd.
• Jiangyin Senphus Electrical Materials Co., Ltd.
• Jiangsu Xiangcheng Supply Chain Management Co., Ltd.

Jiangyin Chengxin Alloy Material Co., Ltd.: With nearly 20 years of experience, Jiangyin Chengxin is a leading alloy wire manufacturer in China. We offer a wide range of services, from fine wire drawing to resistance wire manufacturing. Our specialty lies in the quality and precision of our products, achieving the tightest tolerances and delivering orders within days to weeks. As a result, we have established ourselves as the premier supplier of alloy wire in the industry.

Our product range includes:

• Copper-nickel alloys (CuNi1-CuNi44)
• Karma (Nikrothal L/Evanohm/Alloy 800)
• Manganin and Constantan
• Nickel-chromium alloys
• Thermocouple alloys (Type K, N, E, T, J)
• Thermocouple extension wire
• PTC thermistor resistance alloy
• Pure nickel wire and Monel alloy

These alloys are available in various forms, including wire, ribbon, stranded, and enamelled. Major applications include seat heating, underfloor heating, military projects, aerospace, household appliances, heating wire, mechanical and electrical plants, and temperature instruments. Our manufacturing processes are ISO 9001:2015 certified, and we specialize in fine and ultra-fine wire drawing, offering wire diameters from 0.025 mm (0.001") to 13 mm (0.51") in small batches, medium volumes, and mass production. We maintain a comprehensive quality inspection system, including in-house chemical analysis, chromatographic analysis, metallurgical analysis, pinhole tests, wire construction tests, and tension tests to ensure the highest quality standards.

Senphus Electrical Material Co., Ltd.: Founded in 2003, Senphus Electrical Material Co., Ltd. integrates research, manufacturing, and sales of electric heating alloys, heating cables, heating wires, and heating products. Leveraging over a decade of technical expertise in heating alloy wire, we have adopted advanced heating cable technology and machinery, successfully developing heating cables, temperature controllers, and temperature control systems suitable for building heating, pipe insulation, outdoor snow melting, wind power blade production, car seat heating, and healthcare applications.

The company is recognized as a high-tech enterprise in Jiangsu Province and a small giant enterprise in Jiangyin City, specializing in innovative technologies. We operate the "Wuxi Heating Cable Engineering Technology Research Center" and collaborate with experts from renowned domestic universities. Our portfolio includes 5 invention patents and over 30 utility model patents, showcasing our strong research and development capabilities.

With an annual output exceeding 1,000 tons of thermal alloy wire and an output value of approximately 105 million yuan, our products are well-received in markets such as the UK, Italy, Canada, Peru, and Spain. Our heating cables generate an annual output value of over 80 million yuan, with exports to Germany, Japan, the United States, Malaysia, Denmark, Brazil, and other countries.

The company has successfully passed multiple quality management system certifications, including IATF 16949, ISO 9001, ISO 14001 (Environmental Management System), and ISO 45001 (Occupational Health and Safety Management System). Our heating cables and related products have also obtained test reports from the Shanghai Cable Research Institute Test Center and received certifications such as UL (United States), VDE (Germany), CE (European Union), and RoHS.

Commitment to Quality: We adhere to the business commitment of "Reputation First, Quality First, Customer First" and uphold the quality policy of "Integrity-Based, Quality-Oriented, Excellent Service." We are dedicated to providing accurate products and professional services, and we look forward to collaborating sincerely with you to achieve mutual success.