Large Free Forging Open Die Forgings Forged Components For Petroleum Shipbuilding

Large free-forging steel forgings, suitable for wind power, port machinery, mining and petroleum, shipbuilding

1. Wind Turbine Main Shafts – 42CrMo / 30CrNiMo8 Forgings

We manufacture wind turbine main shafts using premium 42CrMo and 30CrNiMo8 alloy steels through open die forging. Designed to withstand high torque, axial loads, and long-term fatigue, our forged shafts deliver exceptional mechanical strength and reliability in harsh wind farm environments.

All forgings are available in custom lengths and diameters, support small-batch orders, and include full material certificates (EN10204 3.1/3.2). With in-house rough machining and strict quality control, we ensure each shaft meets your exact technical standards. Regular exports to Europe and Latin America available.

2. Forged Flanges for Wind Power – Custom Alloy Steel (42CrMo / 30CrNiMo8)

We supply custom-forged flanges for wind turbine nacelles, tower connections, and gear systems, produced from 42CrMo and 30CrNiMo8 alloy steel. Our open die forging process ensures high structural integrity, excellent weldability, and precise dimensions for critical power generation assemblies.

We welcome non-standard sizes, short production runs, and provide CNC rough machining per customer drawings. Each flange is traceable with material test reports and can be exported globally, especially to European wind energy markets.

Features:

Forging Type: Free forging (open-die)

Material Options: Carbon steel, alloy steel — customizable as per customer requirements

Heat Treatment: Typically annealed or tempered to enhance internal structure and machinability

Testing: Ultrasonic testing and other inspections conducted according to customer standards

Condition: Delivered as-forged or rough-machined

Applications:
Ideal for large shafts, flanges, blocks, and other structural parts that require excellent mechanical properties and fatigue resistance under extreme working conditions.

Specifications:

Weight Range: Up to 7 tons

Dimensions: Customized per drawings

Standards: customer-specified technical requirements

These are the main inspection equipments:

Advantages:

High structural integrity and toughness

Excellent fatigue and impact resistance

Flexible material selection and process customization

Reliable performance in harsh industrial environments

Produced under strict quality control with full traceability

Get in Touch for Custom Alloy Steel Forgings

Need high-quality forged parts in 42CrMo, 30CrNiMo8 or other alloy steels?
We support small batches, fast delivery, and export with full material certification.
Contact us now for a quick quote and reliable technical support.

About CHANGZHOU TIANGONG 

We are a Chinese company with over 30 years of forging experience. Our focus lies in the production of machine free forged products. We take pride in our independent quality assurance laboratory, which ensures that all our products meet our customers’ requirements. 

Our customers and partner value our products and services for 2 reasons: excellence and reliability.

Key figures 

A. Over 30 years professional free forging manufacturing experience

B. The company covers an area of 71,000 square meters

C. The construction area of the production workshop is 12,000 square meters

D. Total number of employees of 158

E. 28 engineering and technical personnel 

F. 59 skilled workers 

G. Annual production capacity is 38,000 tons

H. Steel throughput can reach 56,000 tons

Efficient and reliable solutions for customers

Industrial sector application

We design and manufacture forged parts for all industrial areas applying our experience and unique professionalism and taking the specific requirements of the markets into account. This has led us to become a forging industry leader in all industrial segments and collaborating with leading companies.

A. Wind power generation

B. Port Heavy Machinery

C. Mining

D. Ship Building

E. Chemical industrial

F. Oil industrial

G. Metallurgical industry 

H. Hydraulic industry 

I. Other high-end industrial equipment, gearbox body, parts and etc.

Customized solutions 

Modular processes allow us to engineer a solution for almost every industrial application requiring free forged parts. Our modularity means flexibility, a wide range of options, faster delivery, and most important of all, competitiveness.

All our products and production process have been designed to assure excellent, reliable and long lasting unique mechanical performances, resulting in reduced operating costs and long life.

With a wide range of products and a significant experience gained in most industrial applications, we can also provide complete engineering recommendation for customers.