Electrostatic Vertical Powder Coating Line With Electrical Control System

CE Certification Advanced High Quality Vertical Powder Coating Production Line

This proposal is designed for aluminum profiles vertical powder coating line—One Booth

1,Design data

A, Coating Material : Aluminum Profile

B, Technical Description:Loading ,pre-treatment ,drying , powder coating, Curing ,unloading .

C, coating profile specifications:

a. Max size of the profile : 100mm×200mm×L7000mm

b. Max Weight of the profile: 30KG

c. Standard weight : 3.5kg

d. Standard surface area of the profile : 400m2／T

e. Conveyor speed 1200mm/min (500mm/min ----- 20000mm/min adjustable )

2, Energy supply

A,Power supply

Single-phase voltage:220V+10%

Three-phase voltage:380V+10%

Frequency:50Hz

Equipment group line and zero line

B,Natural gas

3,compressed air

A,pressure : 7.0bar

B,Max steam flux: 1.3g/nm3

C,Max oil content: 0.01ppm

D,Max Flux of the compressed air: 8m3/min

4,Industrial water required

A,Pressure : 3+0.2bar

B,Flux; 5m³/h

5,Pure water

A,Conductivity : 10us/cm

B,Flux; 4m³/h

6,Powder

A,Powder characteristic : LEL≥40g/Nm³

7,Space between material hanging : 66mm,100mm,133mm,150mm,200mm

8,Production Capacity

Conveying chain speed: 1.2m/minute

Total coating pcs per hour: 1200mm/minute÷150mm/pcs×60minutes=480pcs/hr

Total weight per hour:480pcs×3.5kg/pcs =1.68tons/hr

Daily capacitly: 1.68tons x 16 hrs/day = 26.8 tons/day

Monthly Capacity: 26.8 tons/day × 25 days/month= 670 tons/month

9,Energy consumption reference for powder coating

Max Energy Consumption of Common Powder Coating

Foshan Anbang De Mechanical Equipment Co., Ltd. (formerly Dali Hongwei Aluminum Industry Co., Ltd. in Nanhai District, Foshan City) was established in 1996 and changed to Foshan Anbang De Mechanical Equipment Co., Ltd. in 2012. The company is located in Fanhu Economic Development Zone, Leping Town, Sanshui District, Foshan City. It covers an area of 50 acres and has a building area of 25000 square meters, with approximately 230 people. Its main products include a fully automatic vertical electrostatic powder spraying production line for aluminum profiles, a fully automatic vertical oxidation coloring electrophoresis production line for aluminum profiles, and a fully automatic vertical fluorocarbon spraying production line for aluminum profiles.

    Foshan ABD Equipment Co., Ltd was founded in 2003. Since we started, ABD has been doing great work on design, manufacturing, and installation of aluminum surface treatment equipment, including electrostatic powder coating lines, anodizing and coloring lines as well as fluorocarbon liquid painting lines. We will create customized designs and provide the vertical and horizontal types for each customer based on their individual needs.

    At ABD, we employ experts in mechanical design, electrical engineering, Research and Development, as well as providing exceptional after-sales associates. Our manufacturing divisions have many skilled production workers totally more than 200 employees in the company. Every year, ABD continually invests in the latest machines to improve the quality of our products like automatic laser cutting machines and welding robots, sandblasting technologies and an environmentally friendly liquid painting room. Therefore, with all these efforts, our production lines carry more than 20 patents and CE certifications. With almost 20 years of experience and feedback from our customers, ABD has provided more than 600 highly efficient lines all over the world.