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BTH CNC Stud Welding Machines F 400 Suitable for Capacitor Discharge Short Cycle and Drawn Arc Stud Welding

Categories Automatic Stud Welding Machine
Brand Name: BTH
Model Number: F 400
Certification: CE
Place of Origin: Germany
MOQ: one units
Price: Negotiation
Payment Terms: T/T, Western Union
Supply Ability: 10 units per month
Delivery Time: 15 working days after received your payment
Packaging Details: Packed in carton firstly, and then reinforced with wooden case for outer packing
working area X/Y: 400 x 400 mm
wwelding rangeelstud welding range: stud diameter 3-8 mm, stud length 6-50 mm
max. number of stud welding heads: 1
max. operating speed of the X-/Y-axis: 6 m/min
positioning accuracy of the welded studs: +/- 0,2 mm
electrical (mains supply, mains fuse external): 230 V/50 Hz, 16A
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    BTH CNC Stud Welding Machines F 400 Suitable for Capacitor Discharge Short Cycle and Drawn Arc Stud Welding


    BTH CNC Stud Welding Machines F 400


    Suitable for Capacitor Discharge


    Short Cycle and Drawn Arc Stud Welding


    The cost-effective entry-level model F 400 impresses with its high-quality features. A robust welded steel machine frame as well as the safety housing with protective shields and door are standard equipment. Series PRO-C and PRO-D stud welding units as well as the stud welding heads KHA-200F and KKA-200F are applied.
    The working area of the machine is 400 x 400 mm. It is suitable for different welding methods (capacitor discharge, short cycle and drawn arc stud welding). Even for untrained operators the F 400 is easy to operate and to program and can be retooled very fast.


    • working area X/Y: 400 x 400 mm
    • welding range
      stud diameter 3-8 mm, stud length 6-50 mm (Other diameters and lengths as well as special welding elements upon request as special production.)
    • max. number of stud welding heads: 1
    • max. operating speed of the X-/Y-axis: 6 m/min
    • positioning accuracy of the welded studs: +/- 0,2 mm
    • Fast and easy programming by operating software i1stud.
      i1stud enables - besides programming directly on the machine - entering the welding coordinates on an external PC. Thus idle times by programming on the machine can be avoided.
      optional: operating software i3stud (inkl. DXF data converter) with operating terminal with industrial panel PC
      (DXF data import: The customer-specific DXF-data are automatically converted and transfered to the controller. Visualization of the program sequence.)
    • ample program memory
    • very easy operation
    • welding parameter monitoring and documentation (by stud welding units PRO-D/PRO-C)
      - recording of welding current, welding time and arc voltage for each weld
      - recording of stud travel (lift, piston runtime, immersion depth) for each weld [only when an automatic welding head with travel measuring system is used]
      - comparison of the recorded welding parameters (actual values) to the parameters of a reference weld (set values) (tolerances adjustable)
      - in case of variances to the reference weld a warning is displayed or the unit is locked for further welds until the release by the operator (functionality can be switched off)
      - storage of the last ten welding parameter sets
      - optional (also retrofitable): welding parameter memory for the storage of 24500 welding parameter sets (storage with date and time) with USB-interface for data transmission (welding parameter sets) to a PC
      - optional (also retrofitable): PRO-xDataLog
      The software PRO-xDataLog enables - besides reading out the welding parameter memory - the real-time transmission (Live Logging) of the welding parameter sets recorded by the stud welding unit to a PC that is connected to the stud welding unit. Immediately after each weld the welding parameter set (with date and time) that is recorded by the unit is written into a file on the connected PC. There the data can be analyzed (e.g. by MS Excel) and stored.
    • automatic stud feeding
    • very good accessibility of the machine (control is integrated in the frame)
    • flexible positioning of the pneumatic clamps on the machine table
    • short set-up and retooling times
    • quick change system for welding heads
    • free zero points (zero point shift)
    • re-weld function with program continuation
    • housing with door (design as sliding, folding or lift door (if required also pneumatically)) or light curtain
      optional: housing with closed top as sound insulation housing
    • high processing speed due to servo motors
    • premium axes with high-precision guides and threaded spindle warrant a maximum of precision and reliability
    • inside slide mountings with sealing bands avoid damages to the drive caused by welding spatters, smoke and dust
    • very robust and warp resistant welded steel machine frame
    • machine table made from aluminium T-grooved plates with laminated fabric plates for electrical insulation and as wear protection
    • pneumatic working lift/welding head 80 mm (mechanic adjusting range through precision crank handle 40 mm)
    • The machine is suitable for all stud welding methods.
      The following stud welding units and automatic stud welding heads can be used:
      PRO-C 1000/1500 = stud welding units for capacitor discharge stud welding (contact and gap method)
      PRO-D 1200/1600 = stud welding units for drawn arc and short cycle stud welding
      KHA-200F with integrated travel measuring system = automatic stud welding head for capacitor discharge (gap and contact method), drawn arc and short cycle stud welding
      KKA-200F = automatic stud welding head for capacitor discharge stud welding (contact method)
    • connection values
      electrical (mains supply, mains fuse external): 230 V/50 Hz, 16A
      pneumatical: ≥ 6 bar, unoiled, dry, clean
    • luid spraying device for targeted wetting of the welding point before welding for the welding head
    • pneumatic single stud feeding, manual stud insertion (e.g. for feeding special studs (special geometries, overlong studs))
    • stud switch for feeding studs with the same diameter but different lengths into one welding head
    • pneumatic mass clamps standard
    • pneumatic mass clamps aperture angle 90°
    • mechanic mass clamps mounted on welding head
    • pneumatic mass clamps mounted on welding head
    • workpiece downholder for the welding head
    • shielding gas module for the welding head
    • robust welded steel underframe with undershelf

    All CNC stud welding machines at a glance


    F 400ZMZGTNTMTGVNVMVG
    Working area X/Y (mm)1)
    [can be reached by each welding head]
    400
    400
    650
    650
    800
    800
    1000
    700
    1250
    850
    1500
    1000
    1000
    2000
    1250
    2500
    1500
    3000
    Welding range2)
    Stud diameter (Ø)3-83-83-83-83-83-83-83-83-8
    Stud length (mm)6-506-506-506-506-506-506-506-506-50
    Max. number of stud welding heads133444444
    Max. operating speed X-/Y-axis (m/min)61212303030303030
    Positioning accuracy of the welded studs +/- (mm)0,20,20,20,20,20,20,20,20,2
    Operation and programming
    - software i1stud
    - compact control Xemo R integrated in the frame
    xxx------
    - software i1stud
    - control desk
    - compact control Xemo B
    ---xxxxxx
    - Software i3stud (incl. DXF data converter)
    - operating terminal with industrial panel PC
    - control Xemo M
    ooooooooo
    Welding parameter monitoring3)
    Welding parameter monitoringxxxxxxxxx
    Welding parameter memory
    with USB-interface for data transmission to a PC
    ooooooooo
    PRO-xDataLog
    software for real-time transmission of the welding parameter sets recorded by the stud welding unit to a PC
    ooooooooo
    Automatic stud feedingxxxxxxxxx
    Options
    Servo motor-driven Z-axis 250 mm---ooo---
    Servo motor-driven Z-axis 300 mm------ooo
    Fluid spraying device for each welding headooooooooo
    Milling unit with exhaust device4)-oooooooo
    Pneumatic single stud feeding, manual stud insertionooooooooo
    Stud switchooooooooo
    Pneumatic mass clamps standardooooooooo
    Pneumatic mass clamps aperture angle 90°ooooooooo
    Mechanic mass clamps mounted on welding headooooooooo
    Pneumatic mass clamps mounted on welding headooooooooo
    Workpiece downholder for each welding headooooooooo
    Shielding gas module for each welding headooooooooo
    Multidirectional balls table------ooo
    Welded steel constructiono--------
    Protection devices
    Housing with door5)xxxooo---
    Housing with light curtainoooooo---
    Light curtain---oooooo
    Safety fence---oooooo
    Motor technology/drive
    Servo motorsxxxxxxxxx
    Pneumatic working lift/welding head (mm)
    ((mechanic adjusting range 40 mm)
    808080808080808080
    Machine frame
    Welded steel constructionxxxxxxxxx
    Suitable stud welding units6)
    PRO-C 1000xxxxxxxxx
    PRO-C 1500xxxxxxxxx
    PRO-I 1300xxxxxxxxx
    PRO-I 2200xxxxxxxxx
    PRO-D 1200xxxxxxxxx
    PRO-D 1600xxxxxxxxx
    Suitable automatic stud welding heads6)
    KHA-200F
    with integrated travel measuring system
    xxxxxxxxx
    KKA-200Fxxxxxxxxx
    Dimensions
    Width (mm)91015501700283030803030208023302580
    Depth (mm)91014301580152516751825304040404540
    Height (mm)200020002000216021602160236023602360
    Weight (kg)200600800110013001500170019002100
    Connection values
    electrical
    (mains supply, mains fuse external)
    230 V/50 Hz, 16A230 V/50 Hz, 16A400 V/50 Hz, 16A400 V/50 Hz, 16A400 V/50 Hz, 16A400 V/50 Hz, 16A400 V/50 Hz, 16A400 V/50 Hz, 16A400 V/50 Hz, 16A
    pneumatical≥ 6 bar
    unoiled, dry, clean
    ≥ 6 bar
    unoiled, dry, clean
    ≥ 6 bar
    unoiled, dry, clean
    ≥ 6 bar
    unoiled, dry, clean
    ≥ 6 bar
    unoiled, dry, cleanr
    ≥ 6 bar
    unoiled, dry, clean
    ≥ 6 bar
    unoiled, dry, clean
    ≥ 6 bar
    unoiled, dry, clean
    ≥ 6 bar
    unoiled, dry, clean

    x = Standard, o = Option


    1)Other dimensions upon request as special production.

    2)Other diameters and lengths as well as special welding elements upon request as special production.

    3)By stud welding units PRO-C/PRO-D. For further details see product data sheet stud welding units - capacitor discharge stud welding and stud welding units - drawn arc stud welding as well as product data sheet welding parameter memory PRO-x and PRO-xDataLog.

    4)The machine concept is designed for four working stations (series Z: three working stations). If a milling unit is used at the most three stud welding heads (series Z: two working stations) can be mounted.

    5)Design as sliding, folding or lift door (if required also pneumatically). Optional: housing with closed top as sound insulation housing.

    6)The machines are suitable for all stud welding methods. PRO-C 1000/1500 = capacitor discharge (contact and gap method), PRO-D 1200/1600 = drawn arc and short cycle, KHA-200F = capacitor discharge (gap and contact method), drawn arc and short cycle, KKA-200F = capacitor discharge (contact method)








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