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Linear Winding Line 600RPM Straight Lamination For BLDC PMSM And EV Motors

Categories Coil Winding Machine
Brand Name: WIND AUTOMATION
Model Number: WIND-ZR158-2
Certification: CE for major parts
Place of Origin: China
MOQ: 1PC
Price: Negotiable
Payment Terms: T/T
Delivery Time: 45 working days
Packaging Details: Wooden case suitable for sea transportation
Condition: New
Control Axis: Four Axis Servo Control
Working station: Two station or Four station available
Max Stack Weight: 3KGS
Machine Color: White or Per Customer Requirement
Machine Power: 8KW
Automation Type: Fully automatic including Wire Crimped Terminal
After sales: Engineers available to service machinery overseas
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    Linear Winding Line 600RPM Straight Lamination For BLDC PMSM And EV Motors

    Straight Lamination 3phase BLDC Motor Winding Machine Wire Crimped Into Terminal WIND-ZR158-2


    Winding Machine Application:


    BLDC Stator Straight Lamination Winding machine is a trend for motor manufacturers who want to


    produce high slot filling rate, small slot size, high performance electrical motors


    Winding Machine Technical Data:


    Wire diameter: 0.1mm to 0.8mm (AWG38 to AWG20)


    Stator total length: Max 400mm


    Stator stack height: Max 100mm


    Slots no.: No limited


    Turns no.: No limited


    Winding speed: 600RPM (According to wire diameter size, stack height)


    Airsource: 0.4~0.7MPa


    Machine power: 8KW


    3phase AC 380V 50~60Hz


    Weight: about 900KGS


    Dimension: 1100(W)*800(D)*2000(H)mm


    Winding Machine WIND-ZR158 Competitive Advantages:


    1. Japan design, Made in China


    2. Two working station can wind 24SWG, 68 turns, 9 poles teeth stator in 1.5mintues (1.5minutes/2pcs)


    3. Each segment winding coils displament neat and tidy, Perfect winding layer not only have neat and tidy


    appearance, also good quality with small resistance


    4. Two station or three stations are with automatic loading device


    5. Cycle time of winding 1pc Stator Winding (winding requirements as below)

    1.5minutes/2pcs (2 working station), 1.5 minutes/3pcs(3working stations). For a stator each pole


    requires 68 turns of wire winding. Winding will start from 1st terminal and wire will crimped into terminals


    and then 1st Pole will be winded 68 turns of coil then the wire will go from back side of part to 4th pole ,


    here again 68 turns clockwise and wire will move from back to 7th pole and again winding 68 turns of coil


    winding and then crimping small terminal.


    Straight Lamination Stack Winding Machine Feature:


    1. Through the winding needle up and down movement and the rotation of the lamination stack iron core,


    any track can be wound. Therefore, by changing the product winding program, corresponding windings


    with different core stack thickness and different turns number of core poles can be setted easily


    2. Human-machine dialogue can make sure the operation mode and maintenance easier


    3. Spiral wire turns no. cripmed into terminal can be arbitrarily setted and stop at any location 360°,


    As a result, It is simple and convenient to place bridge wire and shorten the overall cycle time.


    Improve production efficiency


    4. During winding, the number of coils in each layer can be flexibly changed to realize different of product


    types layer.


    5. Since the copper wire grooving operation is performed with high-performance Yaskawa control system


    and Yaskawa servo motor, the stability of the position of the enameled wire in the slot can be ensured


    and therefore shorten the winding time.


    6. Manual or automatic robot hand feeding methods can be selected.


    Automatic loading and unloading can realize complete automated production of production lines,


    saving labor costs for motor manufacturer customers in mass production.


    7. All units of the winding equipment have been fully standardized, and the toolings are easy to replace


    The overall winding machine maintenance is more simple and convenient.


    Example There are 9 poles/teeth.


    Winding series :


    1st pole-4th pole-7th pole


    2nd pole-5th pole-8th pole


    3rdpole-6th pole-9th pole


    Wire : 24SWG DUAL COAT


    Winding Machine Main Configuration:


    Control systemJapan Yaskawa
    Servo systemJapan Yaskawa
    Low-voltage electrical componentsSchneider
    Touch ScreenWeinview
    Sensor/Limit SwitchOmron
    Screw guideHiwin
    Pneumatic unitAirtac
    Ball BearingNSK
    Synchronization belt (Timing belt)Continental

    In BLDC Winding Machine, there are two option, one is scew rod, the other is belt.The usage of the two


    device is different: The application of the screw is to convert the rotary motion through the nut to the


    linear motion. The application of the belt drive is to transfer rotary motion, change the rotation direction,


    and change the speed ratio. Screw drive, good steel, can transmit large torque, accurate position, easy to


    produce impact vibration when frequent commutation. Belt transmission, smooth transmission, elimination


    of vibration, easy to throw away under heavy load. One, ball screw Ball screw is an ideal product that


    converts rotary motion into linear motion or converts linear motion into rotary motion. Ball screw consists


    of screw, nut and ball. Its function is to convert rotational motion into linear motion, which is the further


    extension and development of ball screws. The significance of this development is to change the bearing


    from rolling motion to sliding motion. Due to the small frictional resistance, ball screws are widely used in


    various industrial equipment and precision instruments.


    Ball screw is the most commonly used transmission element in power tools and precision machinery. Its


    main function is to convert rotational motion into linear motion, or to convert torque into axial reversal


    force, simultaneously with high precision, reversibility and high The characteristics of efficiency.


    Ball screw features:


    1. No backlash, high rigidity


    Ball screw can be added to the pressure, because the pre-pressure can make the axial clearance to a


    negative value, and then get a higher rigidity (ball screw through the ball to give pressure, in the actual


    use for mechanical devices, etc., due to the ball The repulsive force can increase the rigidity of the wire


    portion).


    2. High-speed feed may


    The ball screw can achieve high-speed feed (motion) due to its high efficiency of movement and low heat


    generation.


    3. High-precision guarantee


    The ball screw pair is produced consistently with the world's highest level of machinery and equipment


    manufactured in Japan. In particular, the temperature and humidity are strictly controlled in the factory


    environment for grinding, assembling, and inspecting various processes, due to perfect quality


    management. The system ensures full accuracy.


    4. Compared with the sliding screw, the driving torque is 1/3


    Since there are many rolling balls between the screw shaft of the ball screw pair and the nut, the higher


    the movement efficiency can be obtained. Compared with the previous sliding screw pair, the driving


    torque reaches 1/3 or less, that is, the power required to achieve the same movement result is 1/3 of that


    of the rolling screw pair. It is helpful to save electricity.


    5. Micro feed may


    Since the ball screw pair uses the ball motion, the starting torque is very small, and no creeping


    phenomenon such as sliding motion occurs, and accurate micro-feeding can be guaranteed.


    Second, the timing belt is an endless belt with steel wire rope or glass fiber as the strong layer and


    covered with polyurethane (polyurethane timing belt) or neoprene rubber (rubber timing belt). The inner


    circumference of the belt is made into a tooth shape and meshes with the toothed belt pulley. When the


    timing belt is driven, the transmission ratio is accurate, the force on the shaft is small, the structure is


    compact, the oil resistance, the wear resistance is good, the anti-aging performance is good, the general


    use temperature is -20°C-80°C, v<50m/s, P<300kw, i<10, also for low speed drives for drives that require


    synchronization. The timing belt drive is composed of an annular belt with an evenly spaced tooth profile


    on the inner peripheral surface and a wheel with a corresponding anastomosis. It combines the


    advantages of belt drives, chain drives and gear drives. When rotating, power is transmitted by meshing


    the teeth with the tooth grooves of the wheel. Synchronous belt drive has an accurate transmission ratio,


    no slip, can obtain a constant speed ratio, smooth transmission, vibration absorption, low noise,


    transmission ratio range, generally up to 1:10. Permissible line speeds up to 50M/S, delivering power from


    a few watts to hundreds of kilowatts. High transmission efficiency, generally up to 98%, compact structure,


    suitable for multi-axis transmission, no lubrication, no pollution, so it can work in places that are not


    allowed to have pollution and work environment is harsh. This product is widely used in textile, machine


    tools, tobacco, communications cables, light industry, chemical industry, metallurgy, instrumentation


    equipment, food, mining, petroleum, automotive and other industries in various types of mechanical


    transmission.


    Characteristics of synchronous belt:


    (1) Accurate transmission, no sliding during operation, and constant transmission ratio;


    (2) Smooth transmission, with buffer, vibration reduction, low noise;


    (3) High transmission efficiency, up to 0.98, significant energy saving effect;


    (4) Easy maintenance, no lubrication, low maintenance cost;


    (5) The speed ratio range is large, generally up to 10, the line speed can reach 50m/s, with a large power


    transmission range, up to several watts to several hundred kilowatts;


    (6) It can be used for long-distance transmission with a center distance of up to 10m.


    Third, different points


    1. The application of the screw is to convert the rotary motion into a linear motion through the nut. The


    application of synchronous belt transmission is to transfer rotary motion, change the rotation direction,


    and change the speed ratio. The bar drive, with good steel, can transmit large torque, accurate position,


    and easy to produce impact vibration when frequent commutation. Because of the no-clearance between


    ball screw and nut, the accuracy of linear motion is high, especially in the frequent commutation without


    clearance compensation. The friction between the ball screw and the nut is very small and it is very easy


    to rotate. Belt transmission, smooth transmission, elimination of vibration, easy to throw away under heavy


    load.


    2. Because of no gap between the ball screw and the female screw, the precision is high when the linear


    movement, especially when the frequent commutation does not need the gap compensation. The friction


    between the ball screw and the nut is very small and it is very easy to rotate. The principle of the ball


    screw wire is to convert rotational motion into linear motion and convert torque into axial reversal force. It


    has characteristics such as high precision, reversibility and high efficiency, which is a leap for the linear


    motion series.


    3, the belt drive has a simple structure, smooth transmission, low cost and buffer vibration absorption


    characteristics; ball screw and motor must be connected to the middle of the coupling to achieve flexible


    connection. The timing belt can be directly connected to the motor output shaft with a synchronous wheel.


    Please click below picture to view video


    Quality Linear Winding Line  600RPM Straight Lamination For  BLDC PMSM And EV Motors for sale
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